Control Panel Design

Control Panel Design Services in Riyadh - Saudi Arabia

DigiSmart provides Control Panel Design & Factory Acceptance Testing (FAT) services to ensure control systems are accurately engineered, fully functional, and ready for seamless deployment across industrial and infrastructure projects.

Our focus is on design validation, system integration, and testing, ensuring panels supplied by vendors meet all technical and operational requirements

Key Features

Custom Engineering

We deliver tailored engineering solutions developed in close collaboration with clients to meet site-specific requirements while ensuring full compliance with industry standards and regulations.

End-to-End Project Delivery

From detailed design and in-house manufacturing to on-site installation and commissioning, we provide complete, end-to-end project execution with consistent quality and reliability.

Factory Acceptance Testing (FAT)

Our comprehensive FAT process ensures every panel is tested for performance, safety, and reliability before deployment. Conducted in our dedicated FAT facility with customer participation, it guarantees systems are site-ready and approved on first delivery.

Skilled Technical Team

Our experienced team of engineers and technicians, including certified and apprentice electricians, brings deep industry expertise to deliver robust, scalable, and future-ready solutions tailored to your operational needs.

PANELS

Types of

DigiSmart supports the design and engineering of various types of control panels used across industrial and infrastructure applications. Each panel type is designed based on specific operational, control, and environmental requirements.

  • PLC Control Panels – Used for automation and process control, enabling reliable operation of machinery and industrial systems
  • Power Control Panels – Designed for power distribution, monitoring, and protection of electrical systems across facilities
  • VFD & Motor Control Panels – Control motor speed, energy efficiency, and performance in industrial applications
  • HMI / Operator Interface Panels – Provide user-friendly interfaces for monitoring and controlling systems in real time
  • Process Control Panels – Used in industries such as water, oil & gas, and manufacturing for continuous process control
  • Remote I/O Panels – Enable distributed data acquisition and communication between field devices and central systems
  • Junction Boxes & Terminal Panels – Used for safe cable termination, distribution, and signal management
  • Starter & Drive Panels – Include soft starters and motor starters for controlled equipment startup and protection

Control Panel Design

We deliver detailed engineering for control panels aligned with project specifications.

  • Panel design based on system architecture and application needs
  • Component specification (PLC, relays, drives, protection devices)
  • Preparation of panel layout, wiring schematics, and interconnection diagrams
  • Heat load, space optimization, and maintainability considerations
  • Integration design with SCADA, PLC, and communication systems
  • Standards compliance with IEC 61439-2 and relevant industry regulations to ensure safe, reliable, and compliant panel design

 

Vendor Coordination & Design Review

  • Review of vendor drawings and technical submittals
  • Compliance checks with project specifications and standards
  • Support during panel development and integration stages

Factory Acceptance Testing (FAT)

DigiSmart conducts FAT to validate panel functionality before site deployment.

  • Visual inspection of panel components and wiring
  • Verification of electrical connections and terminations
  • Functional testing of protection devices and control circuits
  • PLC I/O simulation and signal verification
  • Validation of alarms, interlocks, and control logic
  • FAT documentation and reporting

FAT ensures the system is tested, verified, and aligned with design requirements before installation.

Site Acceptance Testing (SAT)

DigiSmart conducts SAT to validate system performance after installation at site.

Point-to-point verification of field signals and connections
End-to-end system testing under actual operating conditions
Performance validation of control, protection, and automation systems
Failover and redundancy testing to ensure system reliability
Operator training and system familiarization
SAT documentation and reporting

SAT ensures the system is fully integrated, tested, and ready for safe and reliable operation at site.

SAT Services

Key Capabilities

Engineering of automation systems across industries.

    • PLC and DCS architecture design
    • SCADA system structure and integration
    • Control logic and process workflows
    • Interface design for monitoring and control

Applications

DigiSmart Control Panel Design & FAT services are applied across a wide range of industries where reliable control, safety, and system integration are critical.

  • Industrial automation systems
  • Power and utility control panels
  • Water and wastewater infrastructure
  • Oil & gas facilities
  • Smart infrastructure projects

Benefits of DigiSmart Services

Accurate Design and Engineering
Ensures panels meet functional and operational requirements

Reduced Commissioning Issues
Pre-validation minimizes on-site errors and delays

Improved Quality Assurance
Independent testing ensures compliance and performance

Seamless System Integration
Panels are aligned with overall automation architecture